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Automatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat Panels

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Automatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat Panels

Brand Name : CoatTech

Model Number : OCCL-23

Certification : CE

Place of Origin : China

MOQ : 1

Price : USD2000-USD10000/SET

Payment Terms : T/T

Supply Ability : 500SET/MONTH

Delivery Time : 15 DAYS After Deposit

Packaging Details : With regular Film and Carton

Warranty : 1 year

Control System : PLC

Material : Steel

Conveyor Load Capacity : Up to 500kg

Conveyor Speed : Adjustable

Coating Color : Customizable

Heating Method : Electric/ Gas/ Infrared

Power Supply : AC 380V/50Hz

Type : Continuous Coating Line

Conveyor Type : Overhead Conveyor

Cooling Method : Air/ Water

Heating Temperature : Adjustable

Cooling Time : Adjustable

Coating Type : Powder Coating

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Technical Overview: This fully automated line is engineered for the rapid, high-quality finishing of flat substrates. It replaces manual spraying with precision reverse-roller coating technology, achieving near 100% material utilization (zero waste). The integrated high-intensity UV curing tunnel ensures instant drying, allowing products to be packed immediately off the line.

The Integrated Process & Features:

  1. Surface Preparation (Dust Cleaning):

    • Double-roller nylon brush machine with strong air knives removes all sawdust and contaminants from substrate pores to ensure a defect-free finish.

  2. Precision Roller Coater (Single/Double Head):

    • Metering System: Utilizes a separate "Doctor Roller" (steel) and "Application Roller" (rubber) with precise gap adjustment to control coating thickness down to micron levels (typically 10g–30g/m²).

    • Material Efficiency: Coating material is continuously circulated; unused material is returned to the tank, eliminating waste.

  3. UV Curing Tunnel:

    • Lamp Technology: Equipped with high-power Mercury Vapor or Gallium doped UV lamps (80W/cm – 120W/cm). Gallium lamps are used for deeper curing of pigmented coatings.

    • Temperature Control: Integrated cooling fans and optimized reflectors prevent heat buildup, allowing curing of heat-sensitive substrates like PVC or thin wood veneers.

Technical Specifications Table (Standard 1300mm Width Line):

Parameter Specification Details
Max Working Width 1300 mm (Other widths: 600mm, 1950mm)
Working Thickness 2mm – 80mm (Automatic Thickness Adjustment)
Min Working Length 300 mm
Process Speed 5 – 20 m/min (Adjustable via VFD)
Roller Coater Type Reverse Roller Coating (Single or Double Head options)
Application Roller Laser Engraved EPDM/PU Rubber (Shore hardness optional)
UV Lamp Power 2 – 3 Lamps × 9KW (Mercury/Gallium options)
Total Installed Power Approx. 35 KW (depending on configuration)
Control Interface PLC Touch Screen + Button Controls

Automatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat PanelsAutomatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat Panels

Automatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat Panels


Product Tags:

Automatic UV roller coating line

      

High-speed panel curing system

      

Precision flat panel finishing

      
Wholesale Automatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat Panels from china suppliers

Automatic UV Roller Coating & Curing Production Line High-Speed Precision Finishing System for Flat Panels Images

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